Araştırma Makalesi
Mechanical and Physical Characteristics of Bubble Alumina Reinforced Aluminum Syntactic Foams Made Through Recyclable Pressure Infiltration Technique
Öz
Metal matrix syntactic foams (MMSFs) are advance hybrid materials which reflect synergetic combination of particle reinforced composites and close cell metal foams. Recently, MMSFs have become considerably popular for several industrial areas because of their low density, high compression strength, good ductility and perfect energy absorption ability. In this paper, Al 7075/bubble alumina syntactic foams were fabricated by recyclable pressure infiltration casting method. Macroscopic and microscopic investigations showed that almost flawless infiltration was obtained between 2 – 4 mm hollow bubble alumina spheres and total porosity values of fabricated foams varied between % 43.2 and % 45.6. As for mechanical analyses, all foam samples were subjected to quasi-static compression test (1 mm/min deformation rate) and their crucial properties such as compression strength, plateau strength, densification strain and energy absorption capacity were determined. Besides, aging heat treatment (T6) was applied to certain samples in order to explore probable effects of heat treatment on the mechanical responses. The outcomes indicated that there was a positive relationship between the aging treatment and compressive features. Under the compressive loading, even though T6 treated foams showed a tendency to brittle fracture, their as-cast variants exhibited ductile behavior.
Anahtar Kelimeler
Syntactic foams Heat treatment Casting Compressive properties Fracture characteristic
Teşekkür
We thank intimately Imerys Group S.A for supplying high-tech bubble alumina spheres rapidly and their assistance throughout our fabrication studies.
Kaynakça
- [1] Gupta, N., Luong, D.D., Cho, K., “Magnesium matrix composite foams- Density, mechanical properties, and applications”, Metals, 2(3): 238-252, (2012).
- [2] Orbulov, I.N., Szlancsik, A., “On the mechanical properties of aluminum matrix syntactic foams”, Advanced Engineering Materials, 20(5), (2018).
- [3] Rohatgi, P.K., Gupta, N., Schultz B.F., Luong, D.D., “The synthesis, compressive properties, and applications of metal matrix syntactic foams”, Journal of Materials, 63: 36-42, (2011).
- [4] Castro, G., Nutt, S.R., “Synthesis of syntactic steel foam using gravity-fed infiltration”, Materials Science and Engineering A, 553: 89-95, (2012).
- [5] Movahedi, N., Murch, G.E., Belova, I.V., Fiedler, T., “Effect of heat Treatment on the compressive behavior of zinc alloy ZA27 syntactic foam”, Materials, 12(5): 792, (2019).
- [6] Taherishargh, M., Belova, I.V., Murch, G.E., Fiedler, T., “Low-density expanded perlite–aluminum syntactic foam” Materials Science and Engineering A, 604: 127-134, (2014).
- [7] Tao, X.F., Zhang, L.P., Zhao, Y.Y., “Al matrix syntactic foam fabricated with bimodal ceramic microspheres”, Materials and Design, 30(7): 2732-2736, (2009).
- [8] Su, M., Wang, H., Hao, H., “Compressive properties of aluminum matrix syntactic foams prepared by stir casting method”, Advanced Engineering Materials, 21(8), (2019).
- [9] Zhang, Q., Lee, P.D., Singh, R., Wu, G., Lindley, T.C., “Micro-CT characterization of structural features and deformation behavior of fly ash/aluminum syntactic foam”, Acta Materialia, 57(10): 3003-3011, (2009).
- [10] Mondal, D.P., Majumder, J.D., Jha, N., Badkul, A., Das, S., Patel, A., Gupta, G., “Titanium-cenosphere syntactic foam made through powder metallurgy route”, 34: 82-89, (2012).
- [11] Orbulov, I.N., Dobránszky, J., “Producing metal matrix syntactic foams by pressure infiltration”, Periodica Polytechnica Mechanical Engineering, 52(1): 35-42, (2008).
- [12] Su, M., Wang, H., Hao, H., “Axial and radial compressive properties of alumina-aluminum matrix syntactic foam filled thin-walled tubes”, Composite Structures, 226, (2019).
- [13] Goel, M.D., Parameswaran, V., Mondal, D.P., “High strain rate response of cenosphere-filled aluminum alloy syntactic foam”, Journal of Materials Engineering and Performance, 28: 4731-4739, (2019).
- [14] Sahu, S., Zahid Ansari, M., Mondal, D.P., Cho, C., “Quasi-static compressive behavior of aluminum cenosphere syntactic foams”, Materials Science and Technology, 35(7): 856-864, (2019).
- [15] Katona, B., Szlancsik, A., Tábi, T., Orbulov, I.N., “Compressive characteristics and low frequency damping of aluminum matrix syntactic foams”, Materials Science and Engineering A, 739: 140-148, (2019).
- [16] Akinwekomi, A.D., Adebisi, J.A., Adediran, A.A., “Compressive characteristics of aluminum-fly ash syntactic foams processed by microwave sintering”, Metallurgical and Materials Transactions A, 50(9): 4257-4260, (2019).
- [17] ASM Handbook, Volume 4: Heat Treating, ASM Handbook Committee, 841-879.
- [18] Imran, M., Khan, A.R.A., ‘’ Characterization of Al-7075 metal matrix composites: a review’’, Journal of Materials Research and Technology, 8(3): 3347-3356, (2019).
- [19] Licitra, L., Luong, D.D., Strbik III, O.M., Gupta, N., “Dynamic properties of alumina hollow particle filled aluminum alloy A356 matrix syntactic foams”, Materials and Design, 66: 504-515, (2015).
- [20] Mondal, D.P., Goel, M.D., Upadhyay, V., Das, S., Singh, M., Barnwal, A.K., “Comparative study on microstructural characteristics and compression deformation behavior of alumina and cenosphere reinforced aluminum syntactic foam made through stir casting technique”, Transactions of the Indian Institute of Metals, 71: 567-577, (2018).
- [21] Balch, D.K., Dunand, D.C., “Load partitioning in aluminum syntactic foams containing ceramic microspheres”, Acta Materialia, 54(6): 1501-1511, (2006).
- [22] Standardization, IOf. “Mechanical testing of metals-Ductility testing-Compression test for porous and cellular metals’’, in Geneva, Switzerland, (2011).
- [23] Ali H.F., Akrami,R., Fotouhi, S., Pashmforoush, F., Fragassa, C., Fotouhi, M., “Effect of the stacking sequence on the impact response of carbon-glass/epoxy hybrid composites”, Facta Universitatis, series: Mechanical Engineering, 18(1): 69-77, (2020).
- [24] Lu, X., Zhang, Z., Du, H., Luo, H., Mu, Y., Xu, J., ‘’Compressive behavior of Mg alloy foams at elevated temperature’’, Journal of Alloys and Compounds, 797: 727-734, (2019).
- [25] Mahdi, E., Ochoa, D., Vaziri, A., Eltai, E., ‘’Energy absorption capability of date palm leaf fiber reinforced epoxy composites rectangular tubes’’, Composite Structures, 224, (2019).
- [26] Dmitriev, S. V., Bayazitov, A. M., Korznikova, E. A., Bachurin, D. V., Zinovev, A. V., ‘’Dynamics of supersonic N-crowdions in fcc metals’’, Reports in Mechanical Engineering, 1(1): 54-60, (2020).
- [27] Balch, D.K., O’Dwyer, J.G., Davis, G.R., Cady, C.M., Gray III, G.T., Dunand, D.C., ‘’Plasticity and damage in aluminum syntactic foams deformed under dynamic and quasi-static conditions’’, Materials Science and Engineering A, 391(1-2): 408-417, (2005).
- [28] Dou, Z.Y., Jiang, L.T., Wu, G.H., Zhang, Q., Xiu, Z.Y., Chen, G.Q., ‘’High strain rate compression of cenosphere-pure aluminum syntactic foams’’, Scripta Materialia, 57(10): 945-948, (2007).
Yıl 2022,
Cilt: 35 Sayı: 1, 184 - 196, 01.03.2022
Öz
Kaynakça
- [1] Gupta, N., Luong, D.D., Cho, K., “Magnesium matrix composite foams- Density, mechanical properties, and applications”, Metals, 2(3): 238-252, (2012).
- [2] Orbulov, I.N., Szlancsik, A., “On the mechanical properties of aluminum matrix syntactic foams”, Advanced Engineering Materials, 20(5), (2018).
- [3] Rohatgi, P.K., Gupta, N., Schultz B.F., Luong, D.D., “The synthesis, compressive properties, and applications of metal matrix syntactic foams”, Journal of Materials, 63: 36-42, (2011).
- [4] Castro, G., Nutt, S.R., “Synthesis of syntactic steel foam using gravity-fed infiltration”, Materials Science and Engineering A, 553: 89-95, (2012).
- [5] Movahedi, N., Murch, G.E., Belova, I.V., Fiedler, T., “Effect of heat Treatment on the compressive behavior of zinc alloy ZA27 syntactic foam”, Materials, 12(5): 792, (2019).
- [6] Taherishargh, M., Belova, I.V., Murch, G.E., Fiedler, T., “Low-density expanded perlite–aluminum syntactic foam” Materials Science and Engineering A, 604: 127-134, (2014).
- [7] Tao, X.F., Zhang, L.P., Zhao, Y.Y., “Al matrix syntactic foam fabricated with bimodal ceramic microspheres”, Materials and Design, 30(7): 2732-2736, (2009).
- [8] Su, M., Wang, H., Hao, H., “Compressive properties of aluminum matrix syntactic foams prepared by stir casting method”, Advanced Engineering Materials, 21(8), (2019).
- [9] Zhang, Q., Lee, P.D., Singh, R., Wu, G., Lindley, T.C., “Micro-CT characterization of structural features and deformation behavior of fly ash/aluminum syntactic foam”, Acta Materialia, 57(10): 3003-3011, (2009).
- [10] Mondal, D.P., Majumder, J.D., Jha, N., Badkul, A., Das, S., Patel, A., Gupta, G., “Titanium-cenosphere syntactic foam made through powder metallurgy route”, 34: 82-89, (2012).
- [11] Orbulov, I.N., Dobránszky, J., “Producing metal matrix syntactic foams by pressure infiltration”, Periodica Polytechnica Mechanical Engineering, 52(1): 35-42, (2008).
- [12] Su, M., Wang, H., Hao, H., “Axial and radial compressive properties of alumina-aluminum matrix syntactic foam filled thin-walled tubes”, Composite Structures, 226, (2019).
- [13] Goel, M.D., Parameswaran, V., Mondal, D.P., “High strain rate response of cenosphere-filled aluminum alloy syntactic foam”, Journal of Materials Engineering and Performance, 28: 4731-4739, (2019).
- [14] Sahu, S., Zahid Ansari, M., Mondal, D.P., Cho, C., “Quasi-static compressive behavior of aluminum cenosphere syntactic foams”, Materials Science and Technology, 35(7): 856-864, (2019).
- [15] Katona, B., Szlancsik, A., Tábi, T., Orbulov, I.N., “Compressive characteristics and low frequency damping of aluminum matrix syntactic foams”, Materials Science and Engineering A, 739: 140-148, (2019).
- [16] Akinwekomi, A.D., Adebisi, J.A., Adediran, A.A., “Compressive characteristics of aluminum-fly ash syntactic foams processed by microwave sintering”, Metallurgical and Materials Transactions A, 50(9): 4257-4260, (2019).
- [17] ASM Handbook, Volume 4: Heat Treating, ASM Handbook Committee, 841-879.
- [18] Imran, M., Khan, A.R.A., ‘’ Characterization of Al-7075 metal matrix composites: a review’’, Journal of Materials Research and Technology, 8(3): 3347-3356, (2019).
- [19] Licitra, L., Luong, D.D., Strbik III, O.M., Gupta, N., “Dynamic properties of alumina hollow particle filled aluminum alloy A356 matrix syntactic foams”, Materials and Design, 66: 504-515, (2015).
- [20] Mondal, D.P., Goel, M.D., Upadhyay, V., Das, S., Singh, M., Barnwal, A.K., “Comparative study on microstructural characteristics and compression deformation behavior of alumina and cenosphere reinforced aluminum syntactic foam made through stir casting technique”, Transactions of the Indian Institute of Metals, 71: 567-577, (2018).
- [21] Balch, D.K., Dunand, D.C., “Load partitioning in aluminum syntactic foams containing ceramic microspheres”, Acta Materialia, 54(6): 1501-1511, (2006).
- [22] Standardization, IOf. “Mechanical testing of metals-Ductility testing-Compression test for porous and cellular metals’’, in Geneva, Switzerland, (2011).
- [23] Ali H.F., Akrami,R., Fotouhi, S., Pashmforoush, F., Fragassa, C., Fotouhi, M., “Effect of the stacking sequence on the impact response of carbon-glass/epoxy hybrid composites”, Facta Universitatis, series: Mechanical Engineering, 18(1): 69-77, (2020).
- [24] Lu, X., Zhang, Z., Du, H., Luo, H., Mu, Y., Xu, J., ‘’Compressive behavior of Mg alloy foams at elevated temperature’’, Journal of Alloys and Compounds, 797: 727-734, (2019).
- [25] Mahdi, E., Ochoa, D., Vaziri, A., Eltai, E., ‘’Energy absorption capability of date palm leaf fiber reinforced epoxy composites rectangular tubes’’, Composite Structures, 224, (2019).
- [26] Dmitriev, S. V., Bayazitov, A. M., Korznikova, E. A., Bachurin, D. V., Zinovev, A. V., ‘’Dynamics of supersonic N-crowdions in fcc metals’’, Reports in Mechanical Engineering, 1(1): 54-60, (2020).
- [27] Balch, D.K., O’Dwyer, J.G., Davis, G.R., Cady, C.M., Gray III, G.T., Dunand, D.C., ‘’Plasticity and damage in aluminum syntactic foams deformed under dynamic and quasi-static conditions’’, Materials Science and Engineering A, 391(1-2): 408-417, (2005).
- [28] Dou, Z.Y., Jiang, L.T., Wu, G.H., Zhang, Q., Xiu, Z.Y., Chen, G.Q., ‘’High strain rate compression of cenosphere-pure aluminum syntactic foams’’, Scripta Materialia, 57(10): 945-948, (2007).
Toplam 28 adet kaynakça vardır.
Ayrıntılar
| Birincil Dil | İngilizce |
|---|---|
| Konular | Mühendislik |
| Bölüm | Mechanical Engineering |
| Yazarlar | |
| Yayımlanma Tarihi | 1 Mart 2022 |
| Yayımlandığı Sayı | Yıl 2022 Cilt: 35 Sayı: 1 |